• Plot No 9, Gauraipada Industrial Estate, Vasai (East),
  • Mr. Avle
  • 9820617503
  • mayureshgears@gmail.com

Advantages Of Twin Screw Extrusion Technology

Mayuresh Gears Pvt. Ltd. is manufacturing MGPL Co-rotating Twin Screw Extruders for a wide range of applications for plastic industry. We have now diversified into manufacturing MGPL Co-rotating Twin Screw Extruders for food processing market also. Here are some of the main processing advantages of Twin Screw Extrusion Technology:

  • Remarkable mixing capability
  • High level of process flexibility
  • Better control of process parameters
  • Higher process productivity
  • Higher business potential
  • Saving power and reducing cost of production
  • Continuous production process unlike batch in single screw extruder (Kneader)

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Our Milestones

Mayuresh Gears Pvt. Ltd. was incorporated in 2004. Since then we have come a long way with few more milestones. In 2008, we moved to our own spacious factory at Vasai, Maharashtra, where we started manufacturing gears and related products. In 2010 we received ISO Certification. In 2014 MGPL started manufacturing Co-rotating Twin Screw Extruders for plastic industry. After serving plastic industry since long, we have now diversified into food processing industry since 2018.
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Twin Screw Extruding is a Unique Technology

Twin Screw Extruding is the unique technique that helps better mixing and high quality end product. Mayuresh Gears Pvt. Ltd. is manufacturing MGPL Co-rotating Twin Screw Extruder for manufacturing of colour and filler master batches. We manufacture production machines ranging from 35 mm screw to 90 mm screw. Along with these we manufacture lab extruders and make machines as per customer’s requirement.
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WHY MGPL

MGPL Co-rotating Twin Screw Extruder is versatile. You can undertake production of various materials using same machine only by adjusting the elements on the screw. Our extruder is easy to maintain. We provide segmented barrel with water cooling arrangement to maintain exact temperature as per process requirement. We are one of the very few manufacturers of Co-rotating Twin Screw Extruders in India. We are having our own manufacturing facility at Vasai in Palghar district in Maharashtra. MGPL Co-rotating Twin Screw Extruder is backed by best after sales service and guaranteed availability of spare parts.
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Integrating Ideas

Mayuresh Gears Pvt. Ltd. is serving plastic industry with their top-of-the-line power transmission equipments like geared motors, gear boxes with thrust bearings and twin screw gear boxes both co and counter rotating.
Carrying the legacy of service to plastic industry with power transmission gears, we have now ventured into the field of manufacturing Co-rotating twin screw extruders. Mayuresh Gears is integrating ideas, high performance technology, design and advanced engineering to manufacture state-of-the-art MGPL Co-rotating Twin Screw Extruder.

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Our Business Attributes

ROUND THE CLOCK SERVICE, TIMELY DELIVERY and HIGH PERFORMANCE TECHNOLOGY are what MGPL is famous for. Mayuresh Gears Pvt. Ltd. is serving plastic industry with their top-of-the-line power transmission equipments like geared motors, gear boxes with thrust bearings and twin screw gear boxes both co and counter rotating. We have lots of happy customers who agree with our business attributes. Carrying the same legacy of business attributes, Mayuresh Gears Pvt. Ltd. is also manufacturing Co-rotating twin screw extruders for plastic as well as food processing industries.

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Geared Up To Create Environmental Value

Creating value with recycled and reprocessed plastic wastes began in the 1990s. Spurred on by environmental concerns, demand for recycled materials has continued to grow. Twin-screw extrusion technology is ideally suited to process recycled plastics that comply with the highest sustainable development standards. Mayuresh Gears Pvt. Ltd. has developed MGPL Co-rotating Twin Screw Extruder to efficiently and cost-effectively produce a wide range of recycled and reprocessed plastic compounds.
MGPL Co-rotating Twin Screw Extruder offers:Recycling of compostable plastics (Not possible with single screw extruder)

  • Optimum product quality and process flexibility
  • Continuous and efficient feed of low density products followed by mixing, blending and possibly chemical reactions
  • Controlled melting, cooling, forming and degassing, including high initial water content raw materials
  • Convenient incorporation of fillers, fibers, pigments, etc. to create value added products
  • Dedicated screw profiles, ensuring mixing quality

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Solutions And Services For Wear Parts

To ensure that wear of critical parts is reduced to a minimum, Mayuresh Gears Pvt. Ltd. provides detection and diagnostic services and we regularly update our replacement parts. To achieve this, we use special steels and alloys that considerably increase the lifecycle of parts and enhance the productivity of your Co-rotating twin-screw extruder provided by us. Our spare parts related services include wear monitoring, preventive maintenance, auditing to make sure parts are being used properly and programmed part replacements.

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Always Geared Up For Technical Assistance

Though all the products of Mayuresh Gears Pvt. Ltd. are fully tested and offer robust service, we offer service and technical assistance pan India. We have dedicated experts to provide you with technical and process support. If you have a question or if you need to resolve a problem, our team of experts is available to answer all the questions you may have about how best to use the equipment and lines and to provide you with practical solutions. Please contact us by phone or drop us an e-mail. We’ll make sure you get in touch with the right people to deal with your production issues. We are always geared up to help you in the best possible way and reduce your production downtime.

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Geared Up To Suit Your Taste

Mayuresh Gears Pvt. Ltd. is fully geared up to provide MGPL Co-rotating Twin Screw Extruders for food industry. MGPL Co-rotating Twin Screw Extruder has considerable advantages over conventional food processing units.
Sustainable: Continuous cooking, high productivity owing to reduced downtime and material losses, energy and water savings, reduced footprint.

  • Highly flexible: Same processing line can cater various types of raw materials and mix formulations and can produce a wide range of end products.
  • Stable operation: Leading to consistent product quality.
  • Product innovation: The four basic attributes of food products; taste, flavour, texture and nutrition can be adjusted easily. Product innovation also includes upgrading of existing products as well as new products.
  • Economical and cost-effective: Power saver and thus reducing cost of production.

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