• Plot No 9, Gauraipada Industrial Estate, Vasai (East),
  • Mr. Avle
  • 9820617503
  • mayureshgears@gmail.com

EFFECTIVE SOLUTION for COMPOUNDING of BIO PLASTICS

Unlike single screw extrusion method the Twin Screw Extrusion Technology demands very stringent processing parameters to be adhered to while processing compostable plastics. When processing bio based plastics, biodegradable products or wood plastic composites (WPC), every process step must be tailored exactly to the desired mechanical properties of the end product. If these parameters are not maintained, the end product may get degraded causing production loss which is not acceptable.

MGPL manufactures Co-rotating Twin Screw Extruders which are effectively processing bio based plastics, biodegradable products and wood plastic composites (WPC), with numerous systems implemented. Our engineering specialists have years of experience in the fields of twin screw extrusion and plastic compounding. We can manufacture custom made Co-rotating Twin Screw Extruder from feeding to compounding, pelletizing, drying, conveying and packaging of the pellets.

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EXTRUDING SPECIAL AND TECHNICAL COMPOUNDS

The plastic industry produces special or technical compounds to make parts and products for a wide range of industries such as automotive, packaging, appliances, etc. Twin-screw extrusion technology is particularly well suited to make these complex plastics that incorporate up to five or six different components like polymer additives, fillers, dyes, pigments and different property modifiers. MGPL manufactures Co-rotating Twin Screw Extruders to match your requirements

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EXTRUDING BIODEGRADABLE COMPOUNDS

Demand for biodegradable materials is growing very fast, spurred on by environmental concerns. Industrial manufacturers are constantly developing high-performance bio-sourced and/or biodegradable materials to respond to this trend.

Twin-screw technology is ideal to process environmentally friendly compounds that comply with the highest sustainable development standards.

MGPL has developed innovative twin screw extruders to produce a wide range of fully biodegradable bio-sourced and composite compounds, using organic raw materials such as natural fibers and starches.

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EXTRUDING COMPOSITE COMPOUNDS

Composite compounds are thermoplastic or thermosetting resin, reinforced with fillers or fibers. Multifarious combinations of these two components produce lighter materials with greater mechanical resistance. These materials are used in a wide range of applications like road, air, sea and rail transport, construction industry, sports, leisure products, etc. Twin-screw extrusion technology is particularly well suited to make these complex composites. MGPL manufactures systems for chemical and related companies.

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PLASTICS RECYCLING AND REPROCESSING

Plastic recycling techniques were developed in the 90’s which created value for the environment. Instead of dumping plastic wastes around earth and in oceans, every country started creating value with recycled and reprocessed plastic. Demand for recycled plastic materials is growing ever since.

With recent environmental concerns across India, the need to upgrade plastic wastes and to allow industrial manufacturers to manufacture high-performance plastic materials is growing.

Twin-screw extrusion technology is ideally suited to process recycled plastics that comply with the highest sustainable development standards.

MGPL is manufacturing Co-rotating Twin Screw Extruders to efficiently and cost-effectively produce a wide range of recycled and reprocessed plastic compounds.

Twin-screw extrusion for plastic recycling can be achieved in a number of ways:

  • Adding fillers, fibers, pigments, etc.
  • Reprocessing
  • Alloys
  •  Chemical recycling

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MGPL CO-ROTATING TWIN SCREW EXTRUDERS

The co-rotating twin-screw extruder is a machine consisting of two intermeshing and self-cleaning identical screws which are mounted on shafts and rotate in the same direction in a fixed closed housing called “barrel”. The twin-screw extruder operates continuously with very short residence time.

Presently MGPL offers three types of twin-screw extruders with different characteristics depending on the industrial application and the degree of sophistication required. These machines are the heart of our continuous production lines for food and feed, cellulose pulp, plastics compounds etc.

MGPL manufactures Co-rotating Twin Screw Extruder for plastic industry, Lab Extruder for variety of small batch productions and Food Extruder for manufacturing of various food items.

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OUR SERVICES

MGPL’s priority is to ensure local services to its customers pan India.

Whatever your needs may be, like ordering spare parts, upgrading existing systems, technical advice, inspections or audits of your facilities, our team of professionals are at your disposal to increase your productivity.

We also offer a full range of support services to optimize your production tools, improve your processes or train your people.

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ORIGINAL SPARE PARTS

MGPL ensures that spare parts are available and our engineers intervene on demand as quickly as possible. No matter how old your machine may be, we always find a workable solution. We recommend you choose our Superior Metallurgical Solutions for your wear parts. They are designed to last at least three times longer than standard parts!

Our original manufacturer’s parts are built to the highest specifications to ensure long-lasting performance and to avoid downtime and production losses. Our quality policy is applied to all MGPL products. We also offer on-site parts and consumables stocking options.

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SUPERIOR METALLURGY SOLUTIONS

To increase the equipment lifecycle, MGPL offers superior metallurgy solutions for the screws and barrels of our all types of twin-screw extruders. These can increase the lifecycle of parts up to three times or more.

Using longer-lasting parts means there is less wear, less maintenance downtime and ultimately, lower cost of ownership for your production facilities. Superior metallurgy ensures consistent product quality, easier maintenance and higher productivity. The advanced metals used in important parts are specifically designed to process corrosive or abrasive ingredients and are sturdier than standard materials. These superior metallurgical solutions are custom-made for each of our markets. For example we use special steel (SS) for our food extruders.

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MGPL OFFERS END-T0-END TECHNOLOGICAL SOLUTIONS

Hundreds of tons of high quality products are produced every day in India with technologies and lines by both food and non-food producers: ready-to-eat cereals, snacks, baby food, food ingredients, couscous, pasta, pet food, fish feed, specialty or bank note paper pulp, biodegradable plastics, energy materials, specialty chemicals, and much more. To serve our customers, MGPL leverages core expertise in co-rotating twin screw extrusion technology to provide processing lines. 

MGPL OFFERS END-TO-END TECHNOLOGICAL SOLUTIONS

We manufacture MGPL Co-rotating Twin Screw Extruders, MGPL Lab Extruders and MGPL Food Processing Extruders for your production lines. Feed in the ingredients and get the final desired product at the other end through twin screw extrusion technology. Our extruders have remarkable mixing capacity and have the capacity to give you desired results by continuous production.

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