CO-ROTATING TWIN SCREW EXTRUDER

CO-ROTATING TWIN SCREW EXTRUDER MANUFACTURER

Mayuresh Gears Pvt.Ltd. are manufacturing co-rotating compounding machines for manufacturing master batches – colour as well filler. We manufacture production machines ranging from 20 mm screw to 90 mm screw. Along with these we manufacture lab extruders and also machines as per customer’s requirement.

Unique technic of extruding with twin screw , helps better mixing and high quality product.

The main parts of twin screw extruder are screw barrel and gear box.

SCREW : Our Screw design is of segmented style . This gives the advantage of different configuration in process that allow the best combination for every application. Screw is made from special nitride steel which gives long life without wear and abrasion . Screw sections are mounted on a shaft which has splines. Screw segment with different design for various purposes like mixing, conveying and kneading etc are provide. As screw consists of various segments , this reduces downtime of machine.

GEARBOX : Helical Twin Screw Gearbox is our speciality and is designed as well as manufactured in house. It provides required speed as well as tourqe needed for movement of screw. Gearbox is oil cooled and lubricated. The heat exchanger is also provided for cooling the gear oil.

BARREL : We use segmented Barrel . It is made from special steel and nitride and Hardened. The peculiar shape of barrel bore provide easy material flow and continuous material transfer so we can get higher output . Depending upon screw size and material to be processed , we provide water circulation system or air circulation – with every zone of barrel . Each barrel section has an housing and attached blower and heater.

PANEL : The working of machine is totally controlled by electric panel. We provide VFD drive to control speed of machine.

OTHER PARTS : We provide good quality electric motors , heater and blowers etc.

USAGE : Our machines are used for manufacturing of Colour Master Batch Compounding, Filler, Engineering Polymer Compounding, Fiber and Glass Compounding, Toner, Semi Product Extruding, Reactive Compounding, Degassing and Pet Recycling.

Add ons available : On Request

Volumetric Feeder
Side Feeder
Strand Pelletizer
Water baths
Water based die face cutter.
Air based die face cutter.
Rotary pelletiser.
Air knife.

Machine Size	MGTW 20	MGTW 35	MGTW 50	MGTW 65
screw dia ( in mm )	21.7	35.6	50.5	62.4
Centre Distance ( in mm )	18	30	42	52
Main Motor Power ( in KW )	4	15	45/55	75/90
Heater Power ( in KW )	6	15/30	26/50	35/65
Total Power ( in KW )	11	35/50	75/110	125/160
Max Speed (RPM )	600	600	600	600
Barrel Temp ( in 0C )	200	280	280	280
Barrel Type	Nitride Barrel	Dual Metal Barrel	Dual Metal Barrel	Dual Metal Barrel
MOC of Screw	40CrNiMo	40CrNiMo	40CrNiMo	40CrNiMo
MOC of elements	W6Mo5Cr4V2	W6Mo5Cr4V2	W6Mo5Cr4V2	W6Mo5Cr4V2
MOC of Barrel	38CrMoAlA	45# + Cr26MoV	45# + Cr26MoV	45# + Cr26MoV
L/D	40	32 – 56	32 – 56	32 – 56
No of barrels	6	Depends upon L/D	Depends upon L/D	Depends upon L/D
Groove Depth	3.85	6	9	11
Total Weight of main extruder ( in Kgs )	800	1000 – 1200	1800 – 2000	2500 – 3000
Size of main extruder ( in mtr )	1.9 X 0.6 X 1.4	3.0 X 0.7 X 1.5	3.5 X 0.7 X 1.5	4.5 X 0.7 X 1.5
Production ( in Kgs/Hr )	1-20	80 -150	200 – 300	350 – 500
Material that can be processed
Feeder System
How many side feeder possible	1	1 ~ 2	1 ~ 2	1 ~ 2
Feeder Power	0.3	0.55	0.75	1.1

Co-rotating twin screw extruders from Mayuresh Gears Pvt. Ltd. are engineered to deliver high performance, precision, and reliability for modern polymer and compounding applications. Designed with advanced manufacturing standards, these extruders feature two parallel screws rotating in the same direction, enabling efficient mixing, superior material dispersion, and consistent processing quality. This configuration ensures optimal shear control and uniform melt flow, making it ideal for processing a wide range of materials including plastics, masterbatches, engineering polymers, and specialty compounds.

Built with robust metallurgy and precision-cut gears, Mayuresh Gears ensures durability and smooth power transmission even under demanding operating conditions. The extruders are designed to provide excellent torque capacity, high throughput, and energy-efficient operation, allowing manufacturers to achieve maximum productivity with minimal downtime.

Customization is a key advantage of Mayuresh Gears’ solutions. The company offers tailored screw configurations, modular barrel designs, and optimized gear systems to suit specific processing requirements. This flexibility allows manufacturers to adapt the equipment for compounding, reactive extrusion, blending, and recycling applications.

With a strong commitment to quality, innovation, and customer satisfaction, Mayuresh Gears Pvt. Ltd. delivers co-rotating twin screw extruders that combine precision engineering with long-term operational reliability. These machines help manufacturers improve product consistency, enhance processing efficiency, and stay competitive in the evolving plastics and polymer industry.

High-Efficiency Co-Rotating Twin Screw Extruders, Precision Co-Rotating Twin Screw Extrusion Solutions, Co-Rotating Twin Screw Extruder Manufacturer in India – Mayuresh Gears